🌾 From Grain to Glory: Our Milling Process
Discover how we transform premium Pakistani wheat into perfect flour through 8 precise steps of ISO certified excellence. Where modern technology meets traditional quality.
Our Story of Excellence
At Al Shahbaz Flour Mills, we've perfected the art and science of flour milling. Every grain of wheat follows a meticulously controlled journey through our state-of-the-art facility in Sargodha, ensuring you receive the finest flour for your kitchen. Our commitment to quality has earned us ISO 9001:2015 certification and the trust of over 10,000 families across Pakistan.
Our 8-Step Premium Milling Process
Each step is carefully monitored and controlled to ensure consistent quality, nutrition, and taste in every bag of Al Shahbaz flour.
Wheat Selection & Sourcing
We source only premium wheat varieties from Punjab's most fertile agricultural regions. Each truckload undergoes rigorous inspection for quality, variety verification, moisture content, and foreign material before acceptance into our facility.
- Premium wheat from certified farms
- Multiple quality parameters checked
- Moisture content: 12-14% optimal
- Zero tolerance for contamination
Cleaning & Pre-Processing
Multi-stage cleaning process removes all impurities. Our advanced systems use screening, aspiration, magnetic separation, and destoning to ensure only pure wheat enters the milling process.
- Removal of stones, dust, and chaff
- Magnetic separation for metal particles
- Air classification for light impurities
- 99.9% purity achieved
Conditioning & Tempering
Wheat is carefully moistened and rested for 18-24 hours in controlled conditions. This crucial step toughens the bran while mellowing the endosperm, making it easier to separate and ensuring optimal flour characteristics.
- Precise moisture adjustment
- Temperature-controlled environment
- 18-24 hour optimal rest period
- Enhanced flour quality and yield
Grinding & Milling
State-of-the-art roller mills progressively grind wheat through multiple stages. Each roller gap is precisely set to control particle size, ensuring consistent texture for Kitchen King, White Gold, and all our premium flour varieties.
- Modern Swiss roller mill technology
- Multiple grinding passages
- Precise particle size control
- Energy-efficient operation
Sifting & Classification
Advanced sifting technology separates flour by particle size with microscopic precision. Bran, endosperm, and germ are carefully classified to produce different grades - from pure white Maida to nutritious whole wheat atta.
- Plansifter technology for precision
- Multiple mesh sizes
- Bran separation for white flours
- Consistent particle distribution
Quality Testing & Analysis
Our ISO certified laboratory conducts comprehensive testing on every batch. We analyze protein content, moisture levels, gluten quality, color, ash content, falling number, and microbial safety to ensure each bag meets international standards.
- Protein content analysis (10-14%)
- Moisture level verification
- Gluten quality assessment
- Microbial safety testing
- Color and ash content checks
Packaging & Sealing
Automated packaging lines fill food-grade bags with precision. Nitrogen flushing removes oxygen to preserve freshness and extend shelf life. Each bag is properly sealed, date-stamped, and labeled with complete nutritional information and batch traceability codes.
- Food-grade packaging materials
- Nitrogen flushing for freshness
- Automated weighing (±10g accuracy)
- Complete batch traceability
- Tamper-evident sealing
Storage & Distribution
Climate-controlled warehouses maintain optimal temperature and humidity levels. Our efficient logistics network ensures quick delivery across Pakistan with guaranteed freshness. From our mill to your kitchen in the shortest possible time.
- Temperature controlled (15-25°C)
- Humidity managed (60-65%)
- FIFO inventory management
- Fast delivery across Pakistan
- Freshness guarantee
🏆 Our Quality Standards
Every aspect of our milling process is guided by international quality standards and our unwavering commitment to excellence.
Laboratory Testing
ISO certified lab with advanced equipment tests every batch for 15+ quality parameters before release.
Climate Control
Precision temperature and humidity control throughout production and storage ensures consistent quality.
Hygiene Standards
Food-grade facility with strict sanitation protocols. Regular audits maintain the highest hygiene levels.
Full Traceability
Every bag is traceable back to its source wheat batch, ensuring complete transparency and accountability.
Experience the Difference
See our commitment to quality firsthand. Visit our facility or try our premium flour products today.